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Analisis Total Productivity Maintenance (TPM) Mesin Sterilizer pada PT. ABC dengan Menggunakan Metode Overall Equipment Effectiveness (OEE)

Authors
  • Hans Frederick Gratya Sinaga Program Studi Teknik Industri, Fakultas Teknik, Universitas Sumatera Utara Jln. Dr. T.Mansyur No. 9 Padang Bulan, Medan 2022, Indonesia
  • Reinhard Cleon Salomo Pasaribu Program Studi Teknik Industri, Fakultas Teknik, Universitas Sumatera Utara Jln. Dr. T.Mansyur No. 9 Padang Bulan, Medan 2022, Indonesia
  • Raymond Hiskia Pandapotan Panjaitan Program Studi Teknik Industri, Fakultas Teknik, Universitas Sumatera Utara Jln. Dr. T.Mansyur No. 9 Padang Bulan, Medan 2022, Indonesia
  • Hanna Margareth Tampubolon Program Studi Teknik Industri, Fakultas Teknik, Universitas Sumatera Utara Jln. Dr. T.Mansyur No. 9 Padang Bulan, Medan 2022, Indonesia
  • Patrick Immanuel Silalahi Program Studi Teknik Industri, Fakultas Teknik, Universitas Sumatera Utara Jln. Dr. T.Mansyur No. 9 Padang Bulan, Medan 2022, Indonesia
Issue       Vol 8 No 1 (2025): Talenta Conference Series: Energy and Engineering (EE)
Section       Articles
Section      

Copyright (c) 2025 Talenta Conference Series: Energy and Engineering (EE)

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This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
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DOI: https://doi.org/10.32734/ee.v8i1.2675
Keywords: Mesin Sterilizer OEE Produktivitas TPM Productivity Sterilizer Machine
Published 2025-07-28

Abstract

PT. ABC, bergerak di bidang pengolahan kelapa sawit, menggunakan mesin sterilizer sebagai komponen penting dalam proses produksi. Efektivitas mesin ini sangat berpengaruh langsung pada produktivitas dan kualitas hasil olahan. Penelitian ini bertujuan menganalisis efektivitas mesin sterilizer dengan metode Overall Equipment Effectiveness (OEE) serta mengidentifikasi faktor-faktor penyebab penurunan efektivitas melalui pendekatan Total Productive Maintenance (TPM). Metode OEE mengukur tiga aspek utama: availability, performance, dan quality. Data dikumpulkan melalui observasi lapangan dan dokumentasi historis. Hasil penelitian menunjukkan nilai rata-rata OEE sebesar 78,45%, yang masih berada di bawah standar world class sebesar 85%. Faktor penyebab rendahnya efektivitas mesin diidentifikasi menggunakan diagram fishbone, yang meliputi aspek manusia, metode kerja, mesin, dan lingkungan. Rekomendasi strategis berupa penerapan pilar-pilar TPM seperti autonomous maintenance dan preventive maintenance diharapkan dapat meningkatkan kinerja mesin serta produktivitas secara keseluruhan.

PT. ABC, engaged in palm oil processing, utilizes a sterilizer machine as a critical component in its production process. The machine’s effectiveness directly impacts productivity and the quality of the output. This study aims to analyze the sterilizer’s effectiveness using the Overall Equipment Effectiveness (OEE) method and identify factors causing performance decline through the Total Productive Maintenance (TPM) approach. OEE measures three key aspects: availability, performance, and quality. Data were collected through field observations and historical records. The results show an average OEE value of 78.45%, which remains below the world-class standard of 85%. Causes of reduced machine effectiveness were identified using a fishbone diagram, covering human factors, work methods, machinery, and environment. Strategic recommendations include implementing TPM pillars such as autonomous maintenance and preventive maintenance to enhance machine performance and overall productivity.